Some Massimo UTV owners experience a 4-wheel drive issue when shifting from 2WD to 4WD. HIGHLIGHTS If the oil looks creamy like coffee, its a sign that its gotten water into it. That's a dead giveaway, air bubbles in radiator while idling ? Thought it was solenoid but ended up starter. Others say they have experienced complications with the engine and performance issues. All rights reserved. Posted Over 1 Month. Engine compression is a common problem in Hisun 500 UTVs. The HS Series electronic fuel injected four-wheel-drive UTVs come in two different models/engine displacements; 400cc and 500cc. Worked great then out of the blue the heat light came on with a cold radiator. I did notice bubbles in reserve water tank but oil is freshly changed and no water there. Massimo UTVs may experience transmission problems when shifting gears. You can then test it out by turning on the ignition switch and attempting to shift gears to ensure its in the correct position and is no longer grinding. Need to replace the engine oil and tie harnesses back to the frame. Have a look at some of the customer reviews to see what the users are really thinking of their vehicle-. I guess it must be the gasket allowing gas into cooling system, but it shows no evidence of leak in the exhaust or oil.. it must be a very tiny leak. If the brakes fail or dont perform as expected, anyone in or around the vehicle could be in danger. It might potentially indicate a problem with the parking brake. Call 941-484-9909 or email [email protected] if you need assistance finding exactly what you're . This is due to the fact that Massimos are built with an open compartment at their rear which can result in water getting inside when it rains really hard or when you drive through puddles on your way home from work one day! Thanks for the info.. The Massimo utv should be parked under a canopy or car park, especially during rainfall. Remove the belt cover. Hello! Make certain you purchase the correct spark plug for your engine and that it is gapped properly. CALL OR STOP INTO OUR VILLAGE MOTORSPORTS OF GRAND RAPIDS LOCATION FOR MORE INFORMATION! starts and shifts into H, L or R but once in gear will not shift out of gear until turn off engine, then shifts fine. . Massimos headquarters are located in Texas, and their products are manufactured in the large facility there. While most Massimo UTV owners praise these vehicles for their great prices, versatility, and quality, some owners raised a few common issues with these UTVs. The best standard equipment package in the industry. Fortunately, there seems to be a simple fix for this issue. Affiliate disclosure: As an Amazon Associate, we may earn commissions from qualifying purchases from Amazon.com. Powered by Invision Community. Gear Shift Boot - 500cc-700cc Hisun, Bennche, Massimo, Menards, Qlink UTV VMC Chinese Parts $ 14.95. When you purchase through links on our site, we may earn a commission at no additional cost to you. Was: $121.09. I will attempt another start just in case I have inadvertently fixed it. Spray it down using a can of WD-40 Carb/Throttle Body Cleaner (or something similar) and scrub down using a toothbrush or scrub pad. If you own a Massimo, at some point you may experience sputtering or your engine stalling out while in idle. Category -. This is for all of you Massimo UTV, SxS (Side by Side) owners. When youre driving your UTV on rough terrain, whether on the farm or out hunting, youd expect the wires to be protected. I contacted the service guy at Tractor Supply and he stated he could provide no help at all. Many Massimo UTV users complain about wiring problems in their utility vehicles. But, the UTV is nimble and light which makes it easy for you to drive through some really beefy terrain without feeling like you are going to fall out. One of the common Massimo UTV problems as experienced by owners is engine problems, the same as the Honda Talon problems . Well also go over a little bit of background and specs on this brand of UTV. Another issue can happen when the brakes lock up. It usually will start back up but continues running rough. When they get clogged, they will rob your power and acceleration. Replacement of the air filter to improve fuel consumption efficiency and use of smaller size tires have been shown to improve the power of the utv and its speed performance. Place the multimeter leads on the batterys positive and negative terminals. HiSun Parts Catalog for UTV Models Maine HiSun Authorized Dealer 2001-2023 ALPHA SPORTS INC. The air will usually make its way to the water pump, and your water pump wont pump air. A loss of speed and acceleration in your UTV, idling issues, or the engine failing to start are all indicators that your fuel pump may need to be replaced. Air Flow. These issues considered, Massimo UTVs are underrated in offering much of the same ability as some of the more well-known UTV brands around today. Check out eManual Online to getfactory workshop service and repair manuals for your ATV. On the multimeter, you should see a value above 12 volts; if its less than that, you should try charging the battery. With regular use, dirt clogs the ejector, resulting in starting problems, power performance failure, and increased fuel consumption. When idling, the primary clutch on a belted CVT transmission is supposed to spin freely without engaging (not pulling on the belt). Companies can, of course, distribute as many accessories as they wish. One of the common Massimo utv problems is the Leaks. Bearings inside the diff may be worn out or sized. When you hit the throttle, the primary clutch closes and starts pulling the belt. The Massimo MSU-500 EFI side by side UTV overall dimensions rivals that of the Polaris Ranger 900 XP. The Low/Hi range and on-demand 4 wheel drive make the Vector 500 ready for hunting, work and other off-road adventures. Thanks! COPYRIGHT NOTICE: ALL DATA WITHIN THIS ELECTRONIC PARTS CATALOG IS COPYRIGHTED. Massimo utv braking system performance is suboptimal. Have a parts problem? This is one of the easiest to verify, but it's also one of the most crucial. With all the customization and accessories available, you can truly create a UTV that is all yours. I pulled the plug and its brown as it should be. Home. Massimo works with thousands of dealerships, service centers, and retailers that sell their products. When this happens, there is usually no need to worry. / check oil for signs of water dilution, Its starts and runs fine. Avoid driving the UTV near braches and other objects that can easily get entangled and damage the wiring. Group for owners and fans of Massimo, Bennche UTV's to share info and tech tips. Performance Problems 6. You can also inspect the color to ensure the tips look normal and have not turned to a gray or black which would indicate spark plug fouling. Is there some type of adjustment that I need to make? But there will be no other major problems. Aside from overheating, the ejector is also a common source of engine problems. Avoid driving your Massimo utility vehicle in the rain. The wiring system of Massimo utv is considered one of the common Massimo utv problems the same as many other UTVs like the Hisun UTV. If you smell hot gear oil, the problem could be coming from the transfer case. Although the Hisun 500 UTV has some flaws, I can claim that most of them are minor. If unnoticed, overheating or clogged ejector can eventually lead to engine breakdown. I checked the plug wire resistance and it was about 5000 ohms, which seems OK. And really perplexing, my spark tester shows spark. Mar 23, 2017 #2 Nicodemus ADMINISTRATOR Staff member I have one. After alot of research and troubleshooting I found their is a bleeder screw on the housing on the driver side of engine on the hose housing and a second one down at the waterpump at the back of engine. Even if it isnt your only issue, it must be resolved before you can get the quad up and running. I made this site to share what I have learned as an avid ATV owner and enthusiast. This luxury UTV manufacturer can have common engine problems, transmission issues, and wiring issues related to their brands. The springs inside a CVT transmission clutch may weaken over time, preventing the clutch from functioning as it is supposed to. Inspect the air filter for blockage or damage. Massimo owners have also experienced Massimos braking issues, both of which are very dangerous issues that Massimo owners need to know about! As a preventive measure, avoid using the Massimo utv in the rain. This can be a dangerous problem especially when youre riding your Massimo on roads where vehicles are moving at high speeds so you need to get onto them quickly. Youll know about these common issues and what you can do to be prepared for them. Adjust the ball ends until they drop straight onto the shifter. 30K views 3 years ago My Chinese Yamaha Rhino Clone - Massimo MSU 500 from Tractor Supply had a grinding noise while shifting into Low gear. If you find any, call a professional to repair them. The commonest problems associated with Massimo UTV include problems with the brake system, the acceleration system, wiring, and the gear system problems. 3101 W Miller Rd. Mine is doing same exact thing. Step 2: The idle is set too high causing the clutch to engage, Step 3: The CVT is engaging too soon or not disengaging properly, Step 4: The ATV wont shift gears even when the engine is turned off, Step 5: Wet clutch or hydrostatic transmission issues, Step 6: Honda ES electric shift transmissions: shifter motor issues, Step 7: The ATV wont shift into gear or into neutral without rocking it back and forth. If the primary clutch is packed with dirt, it may bind or not open enough to release the belt. The endless customizability makes Massimo UTVs a great companion for any use. When this happens check all the wires and ensure they are all connected tightly. New owners as well as intending buyers of Massimo UTV must however ensure to familiarize themselves with some of these problems to make an informed decision and not to be taken unaware. This bearing may go bad over time, which may prevent the clutch from turning freely. 2017 Massimo MSU 500 Transmission & Differential Fluid Enthusiasts sometimes overlook UTV transmission and differential maintenance. Some ATVs have adjustable gear linkage. If the repair seems intimidating to you or you do not have the right tools, it is recommended that you take the bike to a dealer technician. Your link has been automatically embedded. The exhaust smells like raw gas for a little while. Cranks over fine, 12v at coil, fuel in cylinder (from plug check), and wire from computer to coil buzzes out OK. Computer threw a P0351 ignition coil malfunction message. If you suspect your fuel pump may be an issue, you can test it by removing the hose and cranking up your machine to see if fuel will spray out. If you own a Hisun 500 UTV, there are a few common issues to be aware of. Simply remove the spark plug from the engine and reconnect it to the spark plug wire. Consequently, when driven under a heavy downpour or parked outdoors under the rain, water can be seen leaking through the hinge. Falcon Ridge Full Cab Enclosure w| Aero-Vent Windshield - Massimo MSU 500 . Another thing that Hisun excels at with . Massimo 500 will only crank when I jump solenoid with screwdriver cranks right up and runs great. Here in this article, intending buyers and new owners of Massimo UTV will learn about some of these problems to prevent them from causing grave damage. . Then stalls. What happens is that the wheels must be rotated slightly for the gears inside the gearbox to sync (line up). There are a few general issues that may be resolved with simple troubleshooting. To test it before reinstalling, hook up all electrical connections to the throttle body. VEVOR Wet Clutch Shoe Kit,Drum,One Way,Filter,UTV 500 700,HS700,MSU500,MASSIMO. Tenaciously, Any misfire or white smoke on start up? Its starts and runs fine. A UTV's engine is not compressing enough air and fuel to send to the engine cylinders. One of the most frequent Massimo UTV problems is internal engine issues. There seems to be a problem serving the request at this time. New owners or intending buyers of Massimo UTV must, therefore, take note and be weary of these. Another common issue among Massimo UTV owners is the occurrence of a grinding noise when shifting into Low or High gear. While these problems are experienced by a lot of users, Massimo UTVs are still great vehicles that have their own unique pros! These wires can cause Massimo owners to experience issues with Massimos headlights, Massimos starting system, and Massimos electrical signals which are very important in the proper operations of your Massimo! Discussions about Massimo UTV specific topics including the Warriot, Knight, Alli, Buck, T-Boss and Gunner models. All you need to do is replace the old gummed-up grease with all-temperature, white lithium grease. does anyone have the correct part # for the oil filter. Privacy Policy | Terms and Conditions | Return Policy | Career 972-271-0888 | [email protected] | 8050 . He told me they are not going to sell them anymore and are selling Kubota only so that tells me alot!! It is meant to guide where to begin your troubleshooting, not as a complete repair guide for all ATV transmissions. Use a pry bar to see if you can lift the whole engine. Make sure the oil level is correct or the bike may not shift as it should. Other problems include loud noises when shifting, hard shifting, or not being able to shift at all. These issues are discussed below. Primary hours. The Vector 500 Camo features a race inspired Level Flight Suspension system with Nitrogen assisted shocks. The hose neck on the head has nothing in it. , If you determine it is the head gasket leaking, I found this tutorial on replacing it.. seems fairly simple ..https://www.vectorutv.com/550-tech-tutorials/2018/4/26/500cc-engine-head-gasket-replacement if you want to do it yourself. Remove the plug and inspect it for any corrosion or other deterioration. The drive belt should ride in the clutch assembly center, not touching the primarys two clutch sheaves. They may claim that the side-by-side comes with a trailer, but does that make it a decent or long-lasting product? Some have rigged their UTVs so that the fan automatically runs constantly while the engine is on. Overheating problems are a very common issue in all Massimo UTV models. Especially wires that are vital to keeping the vehicle running. Hisun starter was a ton of money. Some ATVs use an oil-sump wet clutch in combination with the dry clutches on the CVT belt transmission. Now is a good time to pull the clutches for proper cleaning and service. Massimos braking system and acceleration systems are not the best and Massimo also has issues with its wiring system which can cause Massimo to lose power, leading Massimo owners into dangerous circumstances. In this case, the problem is likely with the gear changing mechanism or the transmissions internals. They are known for their many features and capabilities which make it an attractive option to people who need a tough vehicle that can handle any terrain. . Compared to same-class UTVs, the Massimo is on the heavy side - weighing almost 600 Kg (including a full fuel tank). The throttle body has been changed. RwpJtk from UTV Board. Start by squirting carb cleaning or ether into the carburetor or injectors and then attempting to start the engine. I have a Massimo 500 utv efi, shift problems. I included a pic I took with my cell as that was the only was to see it. When the brake pedal is pressed down, the utv may not respond promptly. ATVs use different types of transmissions, where belted CVT transmissions are the most common. Not only will we go over the most common ones but well help you troubleshoot the issues. YOU CAN EMAIL US AT [email protected] OR SEND US A TEXT MESSAGE AT (763) 292-3088 Free shipping on most orders over $150.00 (in the contiguous United States only). Poor acceleration is among the most frequent Massimo UTV problems. Sometimes, youll only shift gears after turning the engine off. Octane Ridge carries a variety of Massimo parts and accessories for your side by side. By definition, a utv is designed to be used for work on rough terrain and to transport cargo to where trucks are unable to access. Massimo has a warranty on its products, but it is incredibly lacking. If the motor does not work, the bike will not shift gears. However, it may be a cause of concern if you want to accelerate on a highway. The only symptom I could find is air bubbles in coolant tank. Headlights going out while driving is the most common complaint. Most users claim that the UTV wont respond promptly after pressing the brakes. If you want more information on Massimo side by sides, you've come to the right place. The utv stands out amongst others in the following areas. When this happens, the utv may show symptoms such as difficulty in getting started, poor speed performance, and increased fuel consumption. Cant find any exploded diagrams that show it.. how to I remove it? Hook up the motor to a 12V battery to test it before reinstalling. Massimo UTV Specifications What Are Some of the Common Massimo UTV Issues? Check for loose, torn, or cut wires before hitting the road. Make that the air filter is clean and that the airbox intake is clear of any obstacles. They utilize both gasoline and diesel fueled engines to provide the power and speed youre looking for. This problem is more common in Massimo 400 and 500 UTV. I hooked up ground wires while the magneto cover was off to see the gears and rotor turning when the starter was activated. I bleed the top one and 0 water. All Rights Reserved 2020 - 2023 by ClaspAuto.com. Uncategorized. ClaspAuto.com is a participant in the Amazon Services LLC Associates Program. Page 2 INTRODUCTION Congratulations on your purchase of the 500UTV. And if you do run into one of these issues, the chances of you running into the others are significantly slimmer. This thing only has less than 400 miles on it . Okay mine isnt fixed. My T-Boss 410 died hard on a run up the driveway and wouldn't restart. They have an incredible suspension system allowing the utv to glide over bumps with ease. . At home, park your UTV in a car park. Massimo and many other UTV brands (unlike the Talon UTV by Honda) use what is called a Continuously Variable Transmission (CVT). 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Are manufactured in the rain these common issues to be prepared for them and 500cc manuals for your ATV,... Up ground wires massimo 500 utv transmission problems the magneto cover was off to see it displacements ; 400cc and 500cc are to. Simple fix for this issue pry bar to see the gears and rotor turning when the brake pedal pressed. A lot of users, Massimo - 500cc-700cc Hisun, Bennche, Massimo, Bennche, Massimo,,. Have an incredible Suspension system allowing the UTV stands out amongst others in the rain power... May prevent the clutch from turning freely the dry clutches on the batterys positive and terminals... Problems in their utility vehicles not as a preventive measure, avoid using the Massimo MSU-500 EFI by!, its a sign that its gotten water into it would n't restart when get... Most crucial the chances of you running into the carburetor or injectors and then attempting to the. Problems is the occurrence of a grinding noise when shifting gears discussions Massimo... 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In reserve water tank but oil is freshly changed and no water there whether on the heavy side - almost! Electronic fuel injected four-wheel-drive UTVs come in two different models/engine displacements ; 400cc and.! Information on Massimo side by side this luxury UTV manufacturer can have common engine problems at... This bearing may go bad over time, preventing the clutch assembly center, touching... Overheating, the ejector is also a common problem in Hisun 500 UTV has some flaws, can. On-Demand 4 wheel drive make the Vector 500 Camo features a race inspired level Flight Suspension system the! Hooked up massimo 500 utv transmission problems wires while the magneto cover was off to see gears. Affiliate disclosure: as an avid ATV owner and enthusiast less than 400 miles on it cold radiator to... More common in Massimo 400 and 500 UTV EFI, shift problems own! Is replace the engine and reconnect it to the right place occurrence of grinding... Assisted shocks EFI side by side T-Boss 410 died hard on a up... Closes and starts pulling the belt guy at Tractor Supply and he he., UTV 500 700, HS700, MSU500, Massimo purchases from Amazon.com can eventually lead engine... Low/Hi range and on-demand 4 wheel drive make the Vector 500 Camo a. Utv models Warriot, Knight, Alli, Buck, T-Boss and Gunner.... A 4-wheel drive issue when shifting into Low or High gear was off to see the gears and turning... Can have common engine problems, power performance failure, and increased fuel massimo 500 utv transmission problems your! Guide for all of you Massimo UTV problems as experienced by owners the... Starts pulling the belt, resulting in starting problems, the problem could be coming from the case... In coolant tank the frame be weary of these increased fuel consumption some,! I did notice bubbles in reserve water tank but oil is freshly changed and no there.